Bricking making is a complex application itself, and erecting a complete brick-making setup can be extremely lengthy and challenging tasks. The process of even setting up a small-scale production facility can take up to a year for you to get done with everything as it requires endless hours of study, securing permits, and importing the required machinery that you would be using in the brick-making process. It would require you a solid financial model to run even a small brick making factory, keeping in mind that you would have to handle the costs like power consumption, the salaries of the employees, maintenance and supervise the quality that your the plant is producing to ensure that they are no irregularities involved. Keep in mind that even starting a small business with limited resources would take as many steps as it would take for you to set up several brick-making factories, so ensure that you do everything by the book to prevent any problems in the future.
Here are a few things that you need to consider before setting up one or more brick-making factories.
You have to know that not all bricks are the same and each type of brick would take different equipment and material to be manufactured at any scale. You should take a look at your resources and make an informed decision about what type of bricks you would be manufacturing, as it would make it a lot easier for you to choose the equipment and material that you would need to start a brick-making factory.
One of the key components for any business is supply chain management, as it works as oxygen to your business. You have to be sure about your supply chain being solids o you can rely on your suppliers for the raw material that you would need for your brick-making factories. Managing a functional supply chain can be a tricky task even if you are starting a small business, so you should have multiple means of managing the supply chain so your factory doesn't come to a halt if there's any kind of unexpected problem with any of your suppliers.
All the brick-making factories function on the basis of the machinery that they own as different types of bricks requires various types of machinery that have designated role in the entire process. You have to keep in mind that the machinery you are investing in should be in the best possible condition and should be capable of handling your manufacturing capacity. It's important that you invest in machinery after giving it a brief thought as they would serve you for a long period, and many of them are tremendously expensive. One more thing that you have to consider is the availability of the spare parts for each machine as it might cause you trouble in case any of the equipment malfunctions and requires a replacement.
One of the most crucial tools that all the brick-making factories should have is the workforce itself because, without skillful operators, the machinery in your facility would be of no use. Make sure that the staff that you have hired have the required knowledge about the tools and equipment that they are meant to operate in order to provide you the desired results. It's better that you invest your time and resources in educating your staff with the modern norms of trouble-shooting and machine handlings o they can handle the challenges in a better way.
You have to decide that how big would be your production facility and what quantity it would be producing on a daily basis. It's not important for the orders that you might receive in the future, but it also would provide you an idea about your capabilities as a brick producer. If you are starting a small business, then keep your capacity according to the workforce that you can manage on a daily basis; otherwise, it might end up in a nightmare for you with pending orders and various other issues.
The brick-making factories are meant to be away from the populated areas as they often produce harmful materials that can be dangerous for the public. You should ensure that the location of your business is in an area that is away from the populated space and has all the clearance from the concerned authorities. The location that you choose should have enough space that all the required measures could be taken, along with the placement of the large-sized machinery that is needed in the brick-making process. Ideally, get a space that has enough room that can allow you to make adjustments and expansion as at any point, you might be needing a larger space to accommodate your tools, machinery, and staff.