Bricking-making is a complex application, and erecting a complete brick-making setup can be extremely lengthy and challenging. The process of even setting up a small-scale production facility can take up to a year for you to get done with everything as it requires endless hours of study, securing permits, and importing the needed machinery that you would be using in the brick-making process. It would require you to have a solid financial model to run even a tiny brick-making factory, keeping in mind that you would have to handle the costs like power consumption, the salaries of the employees, maintenance, and supervise the quality that you're the plant is producing to ensure that they are no irregularities involved. Keep in mind that even starting a small business with limited resources would take as many steps as it would take for you to set up several brick-making factories, so ensure that you do everything by the book to prevent any problems in the future.
It would be best to consider a few things before setting up one or more brick-making factories.
You have to know that not all bricks are the same; each type of brick would take different equipment and material to manufacture at any scale. You should look at your resources and make an informed decision about what type of bricks you would be manufacturing, as it would make it a lot easier for you to choose the equipment and material you would need to start a brick-making factory.
One of the critical components for any business is supply chain management, as it works as oxygen to your business. You have to be sure about your supply chain being solids o you can rely on your suppliers for the raw material you need for your brick-making factories. Managing a functional supply chain can be tricky, even starting a small business. You should have multiple means of controlling the supply chain so your factory doesn't halt if there's any unexpected problem with any of your suppliers.
All brick-making factories function based on the machinery they own, as different bricks require various kinds of machinery that have designated roles in the entire process. You have to keep in mind that the machinery you invest in should be in the best possible condition and be capable of handling your manufacturing capacity. After a thought as it would, you must invest in machinery that will serve you for an extended period, which is tremendously expensive. One more thing you must consider is the availability of spare parts for each machine as it might cause trouble in case equipment malfunctions and requires a replacement.
One of the most crucial tools that all brick-making factories should have is the workforce itself because, without skillful operators, the machinery in your facility would be useless. Ensure that the staff you have hired know the tools and equipment they are meant to operate to provide you with the desired results. It's better that you invest your time and resources in educating your staff with the modern norms of trouble-shooting and machine handling o they can handle the challenges in a better way.
You have to decide how big your production facility will be and what quantity it will produce daily. It's not essential for the orders you might receive in the future, but it also would give you an idea about your capabilities as a brick producer. If you are starting a small business, keep your capacity according to the workforce you can manage daily; otherwise, it might end up in a nightmare for you with pending orders and various other issues.
The brick-making factories are meant to be away from populated areas as they often produce harmful materials that can be dangerous to the public. You should ensure that the location of your business is in an area that is away from the populated space and has all the clearance from the concerned authorities. The site you choose should have enough length that all the required measures can be taken, along with the placement of the large machinery needed in the brick-making process. Ideally, get a space with enough room to make adjustments and expand as, at any point, you might need a larger space to accommodate your tools, machinery, and staff.
